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What is the difference between anti-rust paint and paint? What is the future development of anti-rust paint?

Anti-rust paint

Anti-rust paint is a kind of substance that plays the role of anti-rust, prevents metal corrosion and improves the protective effect of paint film on metal surface. The role of anti-rust paint can be divided into two categories: physical anti-rust and chemical anti-rust, of which chemical anti-rust paint can be divided into corrosion inhibition and electrochemical action type two. The substances that play the role of rust prevention mainly include red pink powder, iron red powder, composite iron titanium powder, aluminum tripolyphosphate zinc powder and so on. At present, anti-rust paint is mainly used in anti-corrosion coatings, and the cost of anti-corrosion coatings accounts for 6%-8.5%.

What is the difference between Anti-rust paint and paint?

Antirust paint is a kind of paint that can protect metal surfaces from chemical or electrochemical corrosion of atmosphere, seawater, etc. Physical and chemical anti-rust paint, such as iron red, aluminum powder, graphite anti-rust paint, red lead, zinc yellow anti-rust paint and so on.

Paint is a chemical mixture coating that firmly covers the surface of objects, protects, decorates, marks and other special purposes, and forms a solid film that adheres firmly to the surface of objects and has a certain strength and continuity.

 

1. Different functions:

Anti-rust paint has the properties of anti-corrosion and anti-rust, the film is tough, excellent performance, and the hardness is higher than that of ordinary paint. Ordinary paint has no anti-rust function, because the ordinary paint film material is alkyd resin, through oxidation and drying, poor hardness, adhesion grade gap.

2. Different service life:

Anti-rust paint can be used for 5-8 years in the case of matching. Ordinary paint is usually used outdoors for about 3 years. After two or three years, it is easy to fall off, fade and powder.

3. Different varieties:

Anti-rust paint: phenolic anti-rust paint, alkyd anti-rust paint (iron red, gray, red lead), chlorinated rubber anti-rust paint, epoxy anti-rust paint (zinc phosphate anti-rust paint, red lead anti-rust paint, zinc rich anti-rust paint, iron red anti-rust paint), etc

Paint: Rich varieties of paint, anti-rust paint is also a kind of paint, in addition to the paint also includes wood paint, floor paint, exterior wall paint, stone paint, multi-color paint, aluminum alloy paint, fireproof paint, latex paint and so on.

Eight directions for the future development of anti-rust paint

  • First, the development of water-based anti-rust primer and top paint for steel structures.

Water-based anti-rust primer must solve the frustration of substrate "flash rust" and poor water resistance, and the rise of some new emulsifier-free emulsions has fundamentally improved its poor water resistance title, and the future should focus on solving the problems of construction function and application function. As a topcoat, it is mainly to improve its decoration and durability under the condition of ensuring the protection function.

  • The second is to develop a series of high solid content and solvent-free anti-rust paint.

Drilling, offshore platforms and large-scale anti-rust projects in the ultra-durable anti-rust function of the coating requirements are very urgent, the current market is basically foreign-owned enterprises and imported products occupied. China's products are mainly in the technical level, economic strength, quality assurance system and product reputation and other comprehensive strength gap with foreign countries, it is difficult to enter the market. To this end, first of all, efforts should be made in technical development, especially the development of lead-free and chromium-free anti-rust pigment primer, that is, based on zinc phosphate and aluminum tripolyphosphate anti-rust primer.

  • The third is to develop water-based zinc-rich primer.

Inorganic zinc-rich primer and water-based inorganic zinc-rich primer are one of the long-acting primers, but they are solvent-based coatings. The water-based inorganic zinc-rich primer with high modulus potassium silicate as the base material is a high functional anti-rust coating tested by practice and has development potential.

Anti-rust paint
  • The fourth is the development of heat exchanger curing heat resistant anti-rust coating.

Heat exchangers need anti-rust coatings with high heat resistance and thermal conductivity, and the currently used epoxy amino coating needs to be cured at 120 ° C and requires multiple coating, which cannot be used on large devices.

  • The fifth is to develop a coating that can be cured at room temperature and is easy to apply.

The key point is to find the best balance between the rust prevention function, heat transfer function and construction function of the coating.

  • The sixth is the development of flake anti-rust coating.

Mica iron oxide (MIO) has excellent dielectric resistance, atmospheric aging resistance and blocking function, and is widely used as primer and top paint in Western Europe.

  • Seventh, the development of chlorinated rubber series of anti-rust coating substitutes.

Because chlorinated rubber is a single component, the construction is easy, water resistance, oil resistance, atmospheric aging resistance is excellent, widely used in shipbuilding, industrial rust prevention and other fields, there is a broad market in China. However, because the production of chlorinated rubber uses CC1 as a solvent, the ozone layer is destroyed.

  • The eighth is the development of organic modified inorganic rust prevention materials.

In recent years, the application of organic emulsion modified concrete to improve its strength, medium resistance, widely used in industrial floor coating. Among them, epoxy water emulsion (or solvent-based epoxy) is developing the fastest, which is called polymer cement.

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TAYLOR CHEN
TEL: +86 19108073742

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ALEX TANG

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Post time: Sep-19-2024